October 1, 2020  |  Endtroducing

Finally, the “randonneur” I had in mind when I first started building bikes: A mid-80s Univega Gran Turismo. Like everything I’ve worked on thus far, this was procured in not-really-ridable condition. It’s done time out in the elements and house paint was even allowed to drip all over it.

The wheels and saddle (reupholstered) were redirected to Sen. Buff. HB-04’s handlebars, stem, and front mech are all non-original, and the non-vintage-looking (but original) cranks mean its look can lean a little more modern.

If there was a “feature problem” for this build, it was paint. There were bare patches that required it, but inevitably things escalated until every little knick was filled in. The color match isn’t perfect, but the worst part was having the masked and scraped decal patching run when the clear coat was applied.

The tears smudged your mascara

And, of course, the previously mentioned chainstay guard, rebuilt with a D-ring and JBWeld:

If something can break the original welded metal, it follows that something can break the JBWeld version. But after taking it out for rides, I don’t think that “something” is chain slap.

July 20, 2020

JBWeld (primered over). That’s better.

July 4, 2020  |  Happy 4th

No Fourth of July ride this year, but according to my photo history I was in the workshop with the soon-to-be-unveiled HB-04.

I’m a chainstay guard?

This metal object began life as a D-ring for 3/4″ webbing, made somewhat circular with the help of deathgrip pliers. Flatten it on top, and it would look like a Miyata 1000. Sort of.

Awww, that didn’t work as well as you hoped. Time to get some welding equipment better epoxy.

June 29, 2020  |  Show & Tell 2: Amateur Woodworking Hour

Instead of buying a tool and coming up with all kinds of uses for it, this time I bought a bunch of lumber without having any woodworking tools.

I quickly learned that making a single cut in a 2×3 without a proper wood saw is actually pretty grueling. I did manage to put the basic frame together with a hacksaw, dremel, and electric screwdriver, but it wasn’t very pleasant.

I’m a rolling workbench!

After watching some youtube videos and realizing everything I was lacking, I bought a proper saw coarser hacksaw blade which I installed backwards, giving me a 12-inch 18-teeth-per-inch pull saw. This actually works pretty well, though the hacksaw’s frame keeps it from getting through large boards. But I was able to cut quarter inch plywood by scoring it with a razor and snapping like acrylic (not recommended).

Et voila, storage cubbies.

But things started getting out of hand when I unearthed my old Core Duo. Suddenly there was a keyboard drawer, swinging arm, and backboard threatening to organize my tools (I resisted).

One good thing about woodworking is that if you have the tools, barring a cataclysm there will always be lumber. The supply of truly “vintage” bikes will only continue to dwindle.

June 19, 2020  |  Show & Tell 1: Photobomb Safety Triangles

Always on the hunt for something to turn the sewing awl on, I diced a safety vest and tried replicating my Aardvark safety triangle.

Nasty. This is why I don’t usually document my “first tries” (HB-01?), but the progression is interesting:

The later examples use reflective trim that radiates under flash photography and hopefully car headlights.

On Senator Buff, it also obscures the rear reflector, genius!